Dairy production plant/milk processing machine/ milk production line machines

Milk is heated and cooled and contains sufficient fat content. Its solids are standardized in the mixing line, in which milk powder and other necessary dairy ingredients and required additives are added. The mixture must be mixed slowly and always avoid air entering the mixture.
After obtaining the mixture, remove the air, heat the mixture to 65-70 º C, and then homogenize in one or two stages at 200 / 250 bar. It was then pasteurized at 95 ° C for 300 seconds, then cooled to 4-6 ° C and stored.
Next, add the culture and condiment to the tank and stir until mixed correctly.
The mixture is pumped through a plate heat exchanger, which heats the milk to 45 º C and packs it immediately. The product is then sent to the fermentation chamber where it stays for 2.5 to 3 hours, depending on the final pH. Then, the product is quickly cooled to 15 º C by forced air in another fermentation chamber, and finally enters the final storage tank at 4 º C until it is taken out the next day.
Production technology of whipped yoghurt
Milk is heated and cooled and contains sufficient fat content. Its solids are standardized in the mixing line, in which milk powder and other necessary dairy ingredients and required additives are added. The mixture must be mixed slowly and always avoid introducing air into the mixture.
After obtaining the mixture, remove the air, heat the mixture to 65-70 º C, and then homogenize in one or two stages at 200 / 250 bar. Then pasteurize it at 95 º C for 300 seconds, then cool it to 38-42 º C, move it to the fermentation tank and add culture to the fermentation tank. Stir sufficiently to obtain a complete mixture (this can also be achieved by an on-line mixer)
Once obtained, stirring is stopped to allow the milk to rest during fermentation. This period of time will vary depending on the medium used - between 6 and 8 hours.
At the end of fermentation (measured by pH), the coagulant formed is gently stirred and moved to a plate cooler by a positive displacement pump with a progressive chamber for rapid cooling to 20 º C, then stored in a new tank and then transported to the packaging machine
Fruit, pulp and / or jam shall be added continuously and neatly before packaging. After packaging, put the product into one chamber and quickly cool it to 12-15 º C with forced air before entering another chamber to cool to 4 º C.

General Information:

Solution
1. Liquid milk receiving and milk powder reconstitution module

2. Milk Reprocessing Heat Treatment and Preparation Module

3. Milk packaging module

4. Cheese production module

5. Yogurt production module

Technical parameters:

Beyond is proud of its experience in the dairy industry, which has developed dairy processing technology for more than 16 years.
Through our long experience in milk processing equipment, beyond is often asked to provide advice and support for existing factories and new factories under development. Our devices can be directly connected to our servers through the Internet as needed.
Preliminary stage
In the initial stage of the project, our experience is used to select machinery. Since our processing line is always "one-off", we think it's best to participate in a project from the beginning. By combining our knowledge of the available milk supply with the marketability of the final product, the best processing line can be achieved.
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Post project phase
In the later stage of the project, scherjon provides after-sales service and follow-up. Within 48 hours of preparation, our technicians can leave our office and go to any destination to solve outstanding problems. In our warehouse, all relevant spare parts can be shipped around the world as required.

Installation terms:

1. 50-60 days for installation and commissioning.

2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.

3. Buyer provide round way air tickets,local traffic , room and board,in addition pay subsidary per day for each engineer.

The main goal is to provide a complete and versatile line for dairy products that is easy to transport and install.

A range of production options will be available: 500, 1,000, 3,000 and 5,000 litres per hour (pasteuriser production).

Complete, we can provide a turnkey factory ready for use, including the supply of utilities.

We can also conduct on-site technical training courses for installation according to customer needs.

The dairy line is versatile as it allows to start with the manufacture of a specific product and expand the plant to manufacture other dairy products by adding new modules at a later stage.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.