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Industrial Apple Processing Line Fruit Juice Making Machine 1000ml

    Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers
     
    Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers
    • Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers
    • Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers
    • Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers
    • Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers
    • Buy cheap Industrial Apple Processing Line Fruit Juice Making Machine 1000ml from wholesalers

    Industrial Apple Processing Line Fruit Juice Making Machine 1000ml

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    Brand Name : Shanghai Beyond
    Model Number : BY-APL
    Certification : ISO9001/CE/SGS
    Price : negotiable
    Supply Ability : 50sets/month
    Delivery Time : 60-100 working days upon receipt of payment and confirmed the drawings
    • Product Details
    • Company Profile

    Industrial Apple Processing Line Fruit Juice Making Machine 1000ml

    Fruit juice making machine industrial fruit juicer machine for fruits and vegetables​



    Juice (juicy and turbid) is treated with the same technology and advanced mixing system, which can extract the highest quality concentrate and puree. Fruit juice can be considered as suspension of water, sugar (mainly glucose fructose sucrose), acid, essence, vitamins, proteins, minerals, pigments and pectin substances. Some juicy / cloudy juices contain insoluble substances.


    In order to maintain the sensory characteristics, color and aroma of fresh fruits as much as possible, a technological cycle must be developed. Therefore, especially heat treatment, whether for obtaining good yield in some steps of the process or for microbial stability, must be carefully evaluated to avoid browning and degradation of vitamins and proteins. The thermal cycle is always a combination of temperature value and holding time.

    Fruit and vegetable puree provides a year-round supply of other seasonal fruits and vegetables. The process of making and processing these purees begins with the thorough cleaning of fruits and vegetables and the removal of stems, nuclei and seeds. The enzyme is then inactivated and then aseptically packaged.


    Through evaporation and pasteurization, the pulp of fruits and vegetables is reduced to pure concentrate. We provide first-class equipment for fruit and vegetable puree production lines, including cold extraction technology, to ensure the freshness of the concentrate and help maintain its inherent taste and aroma.



    Features :

    1) fruits juice production line ,spiral juicer

    (2) Widely used in apple, pear,ect. fruits take juice

    (3) two kind of material: contact material part is the SUS316L , one kind

    isSUS304 stainless steel

    (4)Automatic complete berries, kernel fruit and vegetable fruit and

    vegetable , extracting, discharge process


    Brief Information:

    Brand Name:Shanghai Beyond
    Model Number:BY-AL
    Raw materialFresh apple/pear
    End productNFC fresh apple/pear juice, concentrated apple/pear juice, clear apple/pear juice
    Main material for machinesSUS304 or SUS316
    Capacity5-50T/H
    Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
    Certification:ISO9001/CE/SGS
    Place of Origin:China
    Manufacturer historyMore than 10years

    Aseptic treatment involves products packaged primarily as liquids under highly sterile conditions, which can be stored at room temperature without refrigeration. This extended their life span from a few months to a few years. The main steps include thermal sterilization, packaging material sterilization and aseptic maintenance in the packaging process.
    Our aseptic equipment is equipped with the most advanced technology to ensure ultra-high temperature (UHT) sterilization, including single head aseptic packing, double moving head aseptic packing, sliced product mixing tank, in-line sterilizer and sliced product piston pump. Our factory operates under strict rules and regulations to ensure that the environment for food processing and packaging is completely sterile.


    Machine list for apple juice concentrate production line

    No.Flow No.NameSizeMain technical parameterUnit
    1A.Fresh fruit washing and crushing system 
    2A-1Bubble cleaning machine with elevator3T/HSUS304, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the diameter of the baffle is, 2500mm×1000mmUnit
    3A-2Roller sorting machine3T/HSUS304 support, with rollarounds (φ38×800mm) for sorting the fruits, and the speed is adjustable, and the size is about, L*W*H=3000mm×1200mm×1200mmUnit
    4A-3Bubble cleaning machine with clapboard elevator3T/HSUS304, fruit washing tank, stainless steel clapboard plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the clapboard elevating size is, 2500mm×1000mmUnit
    5A-4Crusher3T/H
    SUS304, tooth-type, with ABB motors, with sandblasting on the outer surface
    Unit
    6A-5Accessories adding unit100L/HThe whole system include, accessories dissolving tank (SUS304, single layer, 100L, semi open cover, accessories tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), 1/2'', and with 2 sprinkler headsSet
    7A-6Buffer tank500LSUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and materialUnit
    8A-7Screw pump3T/HThe material contact parts are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulationUnit
    9A-8Tublar heater3T/HSUS304, one section, direct steam heating, and the difference of the material is 25-55℃Unit
    10A-9Platform for crusher Carbon steel support , anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=2000mm×2000mm×2000mmUnit
    12B. Enzymolisys system  
    13B-1Enzymolisys tank4000LSUS304, PU insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomUnit
    14B-2Rotor pump5T/HSUS304 stainless steel, and the pressure of the outlet is 0.6MPaUnit
    15B-3Screw squeezer3T/HThe main part of the equipment adopts SUS304, and the speed of the waste discharging is adjustable, frequency controlUnit
    16B-4Buffer tank500LSUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor, and products inlets and outletsUnit
    17B-5Centrifugal pump5T/HSUS304, lift 24m, machinery sealUnit
    18B-6Vibrating sieve3T/HSUS304, 100 mesh single-deck screenUnit
    19B-7Collecting tank500LSUS304, circular type, open type, and with cone type outlet, single layer, with high-middle-low level indicator (floating ball type ), linkage with the discharge pumpUnit
    20B-8Centrifugal pump5T/HSUS304, lift 24m, machanical sealUnit
    21B-9Sprial slag conveying machine1T/HSUS304, the diameter is 200mm, and the length is about 5000mmUnit
    22B-10Platform of squeezer SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=3000mm×3500mm×2000mmSet
    24C.Pasteurization and second-stage enzyme system 
    25C-1Temporary Storage tank3000LSUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomUnit
    26C-2Centrifugal pump10T/HSUS304, lift 24m, machanical sealUnit
    27C-3Pasteurizer3T/HSUS 304, tubular type, PID auto control, material inlet temperature 40-50℃, 95℃, 30s, material outlet temperature 55℃, Spirax Sarco steam control systemSet
    28C-4Enzymolisys tank4000LSUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
    Unit
    29C-5Centrifugal pump5T/HSUS304, lift 24m, machanical seal
    Unit
    30C-6Enzymolisys platform SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H, 6800mm×800mm×1700mm
    Set
    32D. Filtration and clarification system 
    33D-1Horizontal spiral separator3T/HAutomatic deslagging, within the starting control cabinet, main and auxiliary motor are variable frequency adjustable
    Unit
    34D-2Buffer tank500LSUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets and outlets
    Unit
    35D-3Centrifugal pump5T/HSUS304, lift 24m, machanical seal
    Unit
    36D-4Screw conveyor for waste1T/HSUS304, the diameter is 200mm, and the length is about 5000mm
    Unit
    37D-5Platform for separator SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=4000mm×4500mm×2000mm
    Set
    38D-6Cleaning water tank10000LSUS304, PU insulation, airtight manhole, cone type cover, ladders, digital thermometer,glass sight level meter, over flow vent, adjustable feet and tie valve at the bottom, inside coil heating
    Unit
    39D-7Centrifugal pump10T/HSUS304, lift 24m, machanical seal
    Unit
    40D-8Circulation tank5000LSUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
    Unit
    41D-9Centrifugal pump10T/HSUS304, lift 24m, machanical seal
    Unit
    42D-10Ultra-filter3T/HSUS304, with cleaning equipments, fully-automatic controlled, the main control parts all adopts international brand, with feeding pump
    Set
    43D-11Temporary storage tank3000LSUS304,singal layer tank, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve
    Unit
    44D-12Centrifugal pump10T/HSUS304, lift 24m, machanical seal
    Unit
    46E.Concentrating system 
    47E-1Double effect falling film evaporator2T/HProduct contacting part material, SUS304, carbon steel support, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream typeSet
    48E-2Product tank1000LSUS304,three layers, with dimple jacket, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomUnit
    49E-3Rotor pump5T/HSUS304 stainless steel, outlet pressure is 0.6MPaUnit
    51F. Sterilization and juice filling system 
    52F-1Tubular UHT sterilizerQ=1T/hTubular type, process flow parameter is 25~50℃——>115℃(15s) (sterilizing)——> 88℃ (hot filling),Spirax Sarco steam depressure valve, regulating valve, drain value, JUMO temperature sensor, Burkert tower water regulating valve, GEA/APV pneumatic valve, paperless temperature recorder, Simens PLC touch screen control, with self CIP cleaning systemSet
    53F-2Vacuum degasserQ=1T/hSUS 304, water-ciruclation vacuum pump, vacuum degree -0.08Mpa, differential pressure sensor level control, vertical multistage centrifugal pump, variable frequency controlunit
    54F-3Aseptic bag filling1T/h Unit

    Characteristics and advantages

    The processing capacity is varied from 60 tons/day to 2000 tons/day.

    1. The line Can deal with similar characteristics of fruits.


    2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue


    3. Efficient crusher improved the high output percentage of apples and pears


    4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage


    5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency


    6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses


    7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost


    8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product


    9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.




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