Tomato paste processing equipment automatic tomato paste production line turkey

Ketchup processing line is mainly used in large-scale fruit processing field. Ketchup factory can make red mature tomatoes into ketchup. It not only retains more original tomato flavor, 100% no additives, but also is convenient for storage and transportation. We can sell ketchup to small ketchup factories, and we can also use ketchup to produce ketchup to enrich our final products. Ketchup processing line has many tomato processing equipment with different functions, which together form a ketchup processing line.

Tomato bubble washing machine

Tomato bubble washing machine is also called tomato floating washing machine. Equipped with spray cleaning device. Driven by the water flow in the conveying tank, the tomatoes follow the water flow into the next process. The ingenious double-layer design makes the sand and stone precipitate to the bottom layer and discharge.

Tomato preheating machine

Before crushing tomatoes, we need to preheat them, pour washed and dehydrated tomatoes into boiling water and bleach them for 2 to 3 minutes to soften the pulp for crushing and pulping.

Tomato crusher

The tomato press is suitable for pressing tomatoes and other berries. It can also crush pre boiled and softened tomatoes with a crushing particle size of 5-8mm. At the same time, the tomato crushing is completed, the cavity is completely closed, the sanitary conditions are better than ordinary crushers, and the noise is low.

Crushing tomato buffer tank

It can temporarily buffer 5000L crushed tomatoes and do any harm to human body. Due to the use of 304 food grade stainless steel.

Brief Information:

Features of Tomato/Carrot processing line

1. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.

2. According to different investment value and product structure, client can require average, middle level or high level processing equipments.

3. End product with pure flavor, bright color, and high output percentage;

Production line machine composition:

fruit collecting and feeding;

tomato washing machine;

tomato sorting machine;

cold break tomato pulping machine;

tomato puree storage tank;

tubular tomato pre-heating machine ;

tomato refining machine;

tomato paste/sauce/ketchup evaporator;

tomato paste/sauce/ketchup storage tank;

tomato paste/sauce/ketchup sterilizer;

tomato paste/sauce/ketchup aseptic filling machine.

Specifications:

Tomato pulping machine

The tomato pulping machine is suitable for the separation of tomato pulp residue after crushing and precooking. The first channel is coarse pulping and the second channel is fine pulping. The equipment has the advantages of reasonable structure, high efficiency, high pulp yield, fast separation speed, large production capacity and good stability.

Ketchup vacuum continuous evaporator

Ketchup vacuum continuous evaporator is suitable for continuous evaporation of ketchup and other fluid materials under vacuum and low temperature conditions to achieve the effect of concentrating into ketchup.

Ketchup UHT sterilizer

This ketchup UHT integrates heating, sterilization, cooling and heat recovery, and can reflect the real production data. The four layer shell structure is adopted, the thermal medium or refrigerant is distributed in the inner and outer layers, and the feed liquid passes through the middle layer.

The inner and outer layers are heated or cooled, and the heat exchange area is large; The specific heat capacity of water is large, the sterilization temperature is stable and uniform, and the sterilization effect is good; PLC automatic control is adopted, and the sterilization temperature parameters can be set freely according to different materials.

Aseptic bag drum filling machine

Aseptic packaging of concentrated ketchup and other liquids, the products can be stored at room temperature for more than one year, which can save the cost and risk of low-temperature refrigerated transportation.

CIP cleaning system

The unique water flow conveying design can not only greatly improve the conveying efficiency, but also will not damage the tomato skin.

A wide range of applications, tomato sauce processing plant is also suitable for the production of chili sauce.

CIP cleaning system is adopted, which does not need to disassemble the pipeline of ketchup production plant, which is convenient for cleaning and maintenance and reduces the labor intensity of workers.

The two effect concentrator evaporates at the same time, and the secondary steam can be used. Compared with the single effect concentrator, the total energy consumption is reduced.

The automatic ketchup production line provided by beyond is mainly fresh and mature tomatoes. After cleaning, upgrading, sorting, crushing, beating, concentration and sterilization, they are filled into sterile ketchup products after aseptic filling.

Main features of automatic ketchup making machine:

1. Simple operation, low noise and long service life.

2. The machine adopts food grade stainless steel parts and materials, which is easy to clean.

3. It can meet the different needs of customers with different capacities, and has the advantages of large output, high efficiency, energy saving, safety, health and no pollution.

4. The ketchup production machine meets the national standard and is safe and reliable.

Production process for making ketchup:

Fresh tomato - tomato cleaning - sorting - impurity removal - crushing - tomato pulping - vacuum concentration - paste sterilization - filling.

Ketchup is a kind of condiment. It is sweet and delicious. It is deeply loved by people. It is a must-have in many restaurants. But how to make ketchup, as a professional food processing and production designer. Beyond offers a complete production line of ketchup making machine, from tomato cleaning to final filling machine.

The ketchup production line is customized, developed and manufactured according to the needs of customers. From pre-sales design to manufacturing, re transportation and installation, customers can track and understand and master the latest product information. The ketchup production line can fully meet the production needs of customers, quickly obtain the competitive advantage of goods in the local market and obtain long-term and reliable production benefits.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.