Orange juice processing machine industrial production of fruit juice orange juice factory equipment

Orange juice processing line

Oranges are widely planted all over the world, and orange juice is also extremely nutritious. The fruit is not easy to preserve. We can process a large number of oranges through the orange juice processing line to obtain high-value orange juice products.

The orange juice processing line includes a variety of fruit processing equipment, from the classification and selection of oranges at the front end to the sterilization and packaging at the back end. The fully automated orange juice processing line can meet the needs of manufacturers for processing large quantities of oranges for juice processing.

Orange juice processing line

The orange juice production line includes the following equipment and processes. They cover fruit classification, cleaning, transportation, peeling and extraction, juice filtration, degassing, sterilization, homogenization and filling. Not all these products are necessary for the orange juice production line. You can combine them according to your own needs.

Fruit Sorter

Fruit elevator

Fruit washing machine

Fruit peeling and extracting machine

Juice filter

Vacuum degasser

Plate ultra high temperature sterilizer

Metal can filling machine

Features of citrus processing line

1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.

2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.

3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.

4. End product with pure flavor, bright color, and high output percentage;

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Specifications:

Description:

Raw material selection of orange juice processing line

In order to ensure the quality of orange juice, we need to choose fresh and fully mature oranges with good taste, rich juice but no pests and diseases. In order to improve work efficiency and save labor, we provide a rolling strip fruit sorter. Suitable for all kinds of round and oval fruits. They rotate freely on the stainless steel drum and move forward. During this process, workers can observe each side of orange and pick out the unqualified orange. The rotation speed of the rolling rod is adjustable.

Classification and selection of oranges in orange juice processing line

Orange raw material transportation

In order to transfer raw materials from one processing equipment to the next and realize continuous production, a fruit elevator or conveyor is required. It can be used in front of the fruit sorter or between any two fruit processing equipment. There is a scraper on the drive belt, which can clamp the fruit and lift it from a lower position to a higher position.

Fruit elevator adopts stepless variable speed motor. We offer different drives, including stainless steel connecting plates, food grade plastic plates and food grade composite belts. In addition, spray and water collector can be added as required.

Brief information:

Specifications:

Lifting and conveying of orange juice processing line

Orange raw material washing

In order to remove pesticide residues on oranges, we need to wash them with detergent and then rinse them with spray or tap water. After cleaning, you can select oranges again and remove the diseased, damaged or immature fruits.

In large-scale fruit juice production, fruit washing machine is often used to improve the cleaning effect. The surfing fruit washing machine uses a blower to make the water roll. Therefore, the flowing water will wash the surface of the orange and wash away the dirt. Then, the oranges will be lifted by the scraper, and there are brushes and spray under the scraper to wash the oranges again.

Deep processing of orange juice processing line

The peel of citrus fruits contains essential oil, taro and terpene, which is not good. Endocarp and seeds contain flavonoids such as naringin and limonin. After heating, these substances will dissolve in orange juice, making it taste bitter. Therefore, the pressing method is not suitable for citrus fruits. Their juice is extracted in a conical mold.

The fruit peeling and extracting machine integrates the functions of peeling, coring and slicing. It uses a special conical screen, which is 2-3% higher than the traditional turbine structure. The peeler can be adjusted according to the shape of the fruit to obtain the best peel thickness. The stripping rate is as high as 98%, with less waste.

Peeling and extraction of orange juice processing line

The extracted orange juice contains some suspended solids. They not only affect the appearance of fruit juice, but also easily deteriorate. Therefore, filtration is a necessary process. For turbid juice, the purpose of filtration is to remove large suspended particles without damaging color, taste and taste. For clear juice, fine filtration is required after coarse filtration to remove all suspended solids and colloidal particles that may lead to precipitation. According to the production needs, we choose pressure filtration and vacuum filtration.

Juice filtration of orange juice processing line

Improve the taste of orange juice to meet customers' preferences. We need to mix and add sugar to adjust the ratio of sugar to acid.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.