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Concentrated Mango Juice Production Line PET Bottle Package SUS316

    Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
     
    Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
    • Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
    • Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
    • Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
    • Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
    • Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers
    • Buy cheap Concentrated Mango Juice Production Line PET Bottle Package SUS316 from wholesalers

    Concentrated Mango Juice Production Line PET Bottle Package SUS316

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    Brand Name : Shanghai Beyond
    Model Number : BY-MPL
    Certification : ISO9001/CE/SGS
    Price : Negotiation
    Supply Ability : 50 Sets Per Season
    Delivery Time : 50-100 working days upon receipt of payment and confirmed the drawings
    • Product Details
    • Company Profile

    Concentrated Mango Juice Production Line PET Bottle Package SUS316


    Mango Processing Machine mango juice production plant mango pulp plant cost


    Mango is a common tropical fruit originating from India and Malaysia. It looks oval and light yellow. Mango is rich in protein, vitamins, minerals and other nutrients. It has anti-oxidation effect, can reduce cancer risk, prevent cardiovascular disease, remove phlegm, delay aging, strengthen stomach and resist depression. Mango pulp tastes sweet and can be eaten directly or made into dried fruit. Usually, mango is processed into mango juice, brewing wine, mango vinegar, dried mango and canned mango.


    Processing mango into fruit juice beverage can prolong its shelf life, increase added value, increase farmers' income and enrich the fruit juice market. The production process of mango juice includes sorting, peeling and coring, softening, pulping, homogenization, degassing, sterilization, filling and packaging, and cooling. Beyond provides a full set of mango juice production lines. High quality and reasonable price are the guarantee!

    Specifications:


    Brand Name:Shanghai Beyond
    Model Number:BY-MPL05
    Capacity5-50T/H
    Raw materialFresh Mango / pineapple
    End productNFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice
    Juice yield50-75%
    Fruit input brix10-20brix (fresh fruit)
    End product brix60~72Brix( for concentrated )
    Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton
    Certification:ISO9001/CE/SGS
    Main material for machinesSUS304 or SUS316
    Place of Origin:China
    Manufacturer historyMore than 10years
    Voltage380V 50Hz/110V 60hz/415V 50Hz
    Power consumption(Kw)energy saving type, about 100-500kw,
    Operator neededAbout 6-20persons
    Cooling water consumptionAbout 80-300M3
    Steam consumptionAbout 300-5000T/H,
    Factory space neededAbout 500-5000Sqm
    Warranty12 months after commissioning

    After sales service

    Engineers available to service machinery overseas


    Production technology of mango juice

    Mango juice production line includes the following equipment, but not all of them are essential.

    Fruit Sorter

    Fruit washing machine

    Mango pulper

    Vacuum degasser

    Juice homogenizer

    Juice pasteurizer

    Fruit juice filling machine


    Mango sorting technology

    The sorting process is to check the raw materials to ensure the quality of mango juice. Mature is the best. The fruit sorter can help the staff deal with the immature, sick or rotten fruits.

    Roller type mango sorter can be used to select spherical and oval fruits such as mango. The fruit sorter can work independently or connect with other mango juice processing machines. The roller bar is driven by a horizontally moving chain to push the mango forward and rotate at the same time. During this process, employees can observe from various angles and pick out unqualified products.


    Mango sorter

    Mango sorter has the following advantages:

    The transmission shaft is made of stainless steel with stepless speed regulation device.

    The rolling rod is made of stainless steel with smooth surface and no damage to the fruit surface.

    The motor is equipped with a shield and the oil conduit is grounded. They contribute to a hygienic environment for fruit classification.

    Mango washing technology

    The mango juice production process is carried out by a surf type fruit washing machine. It is suitable for spherical and oval fruits. Under the washing of the high-pressure water pump, the fruit rolls and is washed by the tumbling water. Then, they are washed into the elevator and the next process is carried out by the inflow of water.


    Features of mango processing line


    The processing capacity is varied from 60 tons/day to 1500 tons/day;

    The line is also suitable for processing the fruits that share the similar characteristics;

    Using the high efficient of mango de-stoner to improve the mango output percentage effectively;

    The production process fully automatic PLC control to save labor and facilitate production management;

    Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.

    Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products

    Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements



    Project samples:


    No.Project informationPlaceRemark
    15T/H Pineapple crushingKenyaCrushing machine
    22T/H pineapple juice processing lineSri LankaFresh fruit pre-processing project
    3

    6t/H Beverage

    Production Line

    Liaoning huludaoTurnkey Project
    43t/H Pectin Beverage Production LineShandong yantai

    Turnkey Project

    524000 p/H PET honeysuckle Extraction Drink Pre-process Production LineChongqing Xiushan

    Turnkey Project

    6

    12t/H beverage

    production line

    Henan Sanmenxia

    Turnkey Project

    75 t/H Aloe Beverage Production LineZhejiang jiaxing

    Turnkey Project

    8Fruit processing machineryFranceFruit processing machinery

    Flow NONameModelSpecificationQty
    (set)
    A Fresh mango processing unit   
    A-1Clapboard elevator5T/hSUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material1
    A-2Air-blow washer and sorting machine5T/hstainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates1
    A-3Brush washer5T/hmaterial is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying1
    A-4Clapboard elevator5T/hmotor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm1
     Subtotal:   
    B Mango pulping unit   
    B-1Pulper and destoner compound5T/HSUS304 frame,speed is adjustable by transducer1
    B-2Screw conveyer for fruit core made of SUS304 stainless steel, diameter of the screw is 300mm,U shape3
    B-3Temporary storage tank1000LSUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs1
    B-4Screw pump10T/Hmanually adjust the speed, pressure at outlet is 0.6Mp2
    B-5

    Tubular heater

    5T/H

    food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet

    1
    B-6Scraper type refiner3T/HSUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure1
    B-7Buffer storage tank1000Lmaterial is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet1
    B-8Platform for destoner,pulper and crusher mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central1
    B-9Platform for pulper mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central1
    B-10CrusherSUS304, tooth-type, with ABB motors, with sandblasting on the appearance1
    B-11Belt press juier5T/Hsanitary mesh bag,SUS 304, full automatic1
    B-12Double stage pulper5T/HSUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW
    SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw
    1
     Subtotal:   
    C Evaporator and concentrating unit   
    C-1Buffer storage tank3000LMaterial is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs2
    C-2Centrifugal pump10T/HSanitary food grade, mechanical seal,ABB motor,pump head is 36m1
    C-3

    Double effects forced circuit evaporator

    1.5-2T/H

    SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling

    1
    C-4Batch storage tank5000LMaterial is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters2
    C-5Rotary pump3~5T/Huse food grade rubber as gasket, inside is mirrow polished, frequency controled1
     Subtotal:   
    D sterilization and filling system   
    D-1Tube-in-tube sterilizer1.5-2T/HSUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S1
    D-2Deaerator1.5-2T/Hfull-automatic,working with tube-in-tube sterilizer1
    D-2Aseptic filler1.5-2T/HSterilized by steam, auto-control, single filling head1
     Subtotal   
    E CIP system   
    E-1Semi-autmatic cip system2T×3External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m)1
    RCIP return pump20T/Hfood sanitary grade, self-priming, mechanical seals2
     Subtotal:   
    Total equipment price
    G project installation and others   
    G-1

    Product piping system

    (National standard)

    include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system1
    G-2

    Non-product system

    (National standard)

    include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes1
    G-3

    Electric cabinets

    ( National standard)

    include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system1
    G-4

    electric distributing system

    ( National standard)

    include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use

    1
    G-5Inland freight Send to shanghai port1
    Concentrated Mango Juice Production Line PET Bottle Package SUS316Concentrated Mango Juice Production Line PET Bottle Package SUS316Concentrated Mango Juice Production Line PET Bottle Package SUS316

    Condition: New
    Brand name: Shanghai Beyond;
    Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
    Voltage: 220v/380v
    Power(W): 100-200kw
    Weight: Different size different weight/customized
    Dimension(L*W*H): Different size different dimension/customized
    Certification: CE&ISO
    Warranty: 12 months/1 year
    After-sales Service Provided: Engineers available to service machinery overseas
    Main material: SUS304 or SUS316
    Control type: automatic, semi-automatic
    Energy consumption: Low consumption with high efficiency
    Capacity: 500-10000L/H-customized
    Installation period: 1-3months
    Period time: 30 days-120 days

    Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

    Product storage condition: room temperature; low temperature;


    Mango washing machine

    Advantages of surfing mango washing machine:

    The washing water can be recovered after filtration.

    The circulating water pump continuously provides strong water flow to wash the fruit.

    The cleaning tank is made of 1.5mm stainless steel, and the transmission shaft is made of stainless steel.

    It can work alone or with other mango juice processing machines.


    Mango preheating and softening

    Put mango in boiling water for 3-5 minutes to inactivate or destroy polyphenol oxidase, stabilize color and improve flavor. Preheating also eliminates air from the raw material. In this way, we can prevent oxidation and browning of mango and soften mango pulp to promote pulping and juice extraction.


    Mango peeling and pulping

    This mango pulper integrates the functions of mango peeling, coring and pulping. As a special processing machine for mango juice, it can completely remove the core and peel of mango and reduce the loss of mango pulp as much as possible. The pulp recovery rate is as high as 99.5%. The production capacity is from 5t / h to 20t / h.


    Related machinery of fruit processing line
    Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
    Squeeze extractor--Juice refiner—separator—evaporator-- Juice concentrate product
    Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh
    Essential oil refiner—fruit oil
    Fruit residues collector—animal feed
    Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system


    Service flow chart

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