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Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H

    Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
     
    Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
    • Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
    • Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
    • Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
    • Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
    • Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers
    • Buy cheap Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H from wholesalers

    Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H

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    Brand Name : BEYOND
    Model Number : BY-UT
    Certification : ISO 9001/SGS/CE/TUV
    Price : 100000USD-800000USD/set
    Payment Terms : T/T, L/C, west union
    Supply Ability : 20 sets per month
    Delivery Time : 80-100days upon the recipt of downpayment and confirmation of drawings
    • Product Details
    • Company Profile

    Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H

    Milk powder plant for sale small scale milk powder plant powder milk processing plant



    The milk powder production line can mechanically produce milk powder, which is a processed dairy product that evaporates milk to dry under controlled conditions. In addition to reducing weight and volume, drying also extends the shelf life of milk. The initial solids content of milk is between 7.5% and 12%, and the final solids content is between 96% and 97.5% after drying.



    This is achieved by:

    Multistage evaporator

    Secondary/tertiary dryer


    Process of milk powder production line

    The combination of multi effect evaporator, spray dryer and fine particle recycling system, as well as the use of "vibrating fluidized bed dryer", produces powders with very high solubility, called instant powders.


    The milk powder production line also provides a lecithin system integrated with the milk powder factory to produce whole milk powder. The system is used to produce high-quality whole milk powder. The milk powder production line ensures to provide the most energy-saving factory and produce the highest quality instant powder.


    Products of milk powder production line

    Skim milk powder, whole milk powder, baby food, dairy whitening agent.


    Features of milk powder production line

    The production process of milk powder and infant formula requires a lot of detailed technology. From milk, sometimes even reconstituted, the dry final product is made in the form of powder. For value-added products such as infant formula, it is important to add ingredients.


    Beyond Machinery provides value-added solutions for most production steps, which have one or more of the following advantages.


    1) Better quality

    The main reason is that the processing time is shorter and the processing temperature is lower

    2) Reduce energy use

    Recover energy as much as possible due to good engineering principles

    3) Reduce investment

    Our design is based on extensive experience in this field. Therefore, we only invest in absolutely needed equipment. If possible, we combine the ergonomic design of production steps and maintenance tasks. Our design engineers have many years of factory operation experience. We design a factory suitable for all capabilities. Design the milk receiving plant with minimal capital expenditure. We prefer to provide one unloading system for the two unloading areas to optimize the utilization of equipment.


    Operation process of milk powder production line

    Truck 1 arrives at the first station, connects and performs quality control.

    Next, truck 1 will begin unloading milk.


    During this period, truck 2 comes to the second compartment and starts to prepare the hoses and perform quality control.


    When truck 1 finishes unloading milk,

    Truck 2 will automatically begin unloading.


    Truck 1 removes the hose in order to make room for a new truck.

    We design the unloading time to be less than or equal to the combined connection and check time.

    For more information about the organizer function, please visit the dedicated efficient milk receiving page.


    We provide an energy-saving solution from raw milk storage to pre evaporation (including pre evaporation).

    Milk clarification

    Heat treatment (low, medium and high heat)

    Integrated pasteurization

    Product pre concentration

    Cooling of pre concentrate, condensate and cream


    These 5 processes are further optimized to use less energy. This is mainly possible because we maximize the reuse of energy stored in the product. If the raw milk temperature is lower than 5 ° C, we do not need any chilled water for normal operation.


    Benyou Machinery has designed a high concentration device for the dairy product production line, which has an integrated feeding and recovery system. This design principle ensures high energy recovery and minimum production loss.


    Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H

    Features and advantages:

    1. Processing capacity can be ranged from 1T/Day to 100T/Day.

    2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

    3. PLC control the whole production line, saving labor force and facilitate production management.

    4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

    5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

    6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.


    Equipment list and technical details:

    Flow No.NameSizeMain technology parameterUnitQTY
    AMilk collection and storage unit
    A-1chiling tankV=3000LSUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame supportpcs2
    A-2milk transport tankV=5000LSUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etcpcs1
    A-3loadometer maximum weighing 15TPCS1
    A-4Milk pump10T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
    A-5Twin piping filter5T/HSUS304 stainless steel, two pipes, stainless steal filter element 100 meshSet1
    A-6Milk cooling tank3000L
    SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support
    Set2
    A-7Milk pump3T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
    A-8Milk pump10T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
    A-9powder and liquid mixer10T/hSUS304,horizontal typeset1
    Bpasteurizing unit
    B-1
    plate pasteurizer
    1T/HSUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic controlSet1
    B-2High pressure homogenizer1T/H25MPa, including starting cabinetPCS1
    B-3buffer storage tank2000Lmaterial is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legsPCS1
    B-4Milk pump3T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
    CSterilization & Filling unit
    C-1Tubular sterilizer1-1.25T/HSUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic controlSet1
    C-2Full-automatic
    vacuum degasser
    1-1.25T/HFull-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing devicePCS1
    C-3High pressure homogenizer1-1.25T/H
    25MPa, including starting cabinet, frequency conversion control
    PCS1
    C-4Aseptic pouch filling machine one head,4500pcs/hour, 250ml/pcsPCS1
    C-5belt conveyor material SUS304, length 4mPCS1
    DCIP system
    D-1Semi-automatic CIP system3×0.8TSUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanksSet1
    D-RCIP return pump20T/HSUS316L stainless steel, pump lift is 24 meters, mechanical sealSet3
    EACCESSORY EQUIPMENTS
    E-1chiller air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pumppcs1
    E-2steam boilerQ=500Kg/hcoal-burning type, steam pressure 8bar, with water treatment and dust removerpcs1
    E-3air compressorQ=1m3/minscrew type air compressor, include air storage tank, cold drier unit etcpcs1
    E-4RO water treatment system2T/hincluding sand filter, carbon filter, ion exchange,one stage RO system, automatic controlSET1
    E-5water tank5000LSUS304, single layerSET2
    FInstallation part
    F-1Stainless steel piping system Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38Set1
    F-2Power piping system Power pipe line of whole preparation stage till filling part, not include heat insulationSet1
    F-3Electric controling box 
    Control all equipments of whole preparation stage up to filling part
    Set1
    F-4Electric installation material Electric installation material of all equipments of whole preparation stage up stoped at filling partSet1
    F-5Mounting and debugging fee 
    Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy)
    Set1




    Principle of milk powder production line
    We preheat the pre concentrate with "cow" water and other available energy sources.
    Then, we use hot water to further heat it to the evaporation temperature.
    Condensed steam or "cow" water is cooled by the incoming pre concentrate.
    Next, the highly concentrated substance is directly sent to the high-pressure pump related to the spray drying operation.
    In the mixture tank, the mixture can be pasteurized and cooled to the batching temperature before the final secondary ingredients are added manually. The mixture is pumped through a mass flow meter to a nozzle located in the "high care drying zone".



    Service flow chart


    Benyou Machinery focuses on the design and manufacturing of the milk powder production line. Our professional technical engineers can provide a full set of milk powder production line design solutions, customize the full set of equipment for the milk powder production line according to the actual situation of customers, ensure that the production capacity of the milk powder production line fully matches the needs of customers, and let customers get the maximum return with the least investment.


    Quality Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H for sale
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