Bones&Meat Deep Processing Line

• Application Scope

The bones and meat (of Chicken/Pig/Cow/Fish etc.)deep processing lines provided by Beyond company widely used in production of meat-product,bone soup,bone flavoring essence,pet feed,flavoring seasoning etc.

• Main composed processing system

Raw bones and meat grinding system;extraction tank system;water recovery system;soup separation tank system;concentrating system;preparing and sterilizing system;Maillard reaction tank system;Finished product storage system;filling system;residue broken bones treating system;electrical control system.

• Proccedure Flow

Raw animal bones/meat→Grinding→Pre-processing→ Extracting→ Separating →

Concentrating→Blending→Drying(Filling/Packing)→Finished Product

• Introduction to Main Processing System

(A) Ossein Extraction Tank System

(1) Ossein extraction system applies to the nutrient content production using the by-products of Livestock and poultry bones as raw materials,adopting the technology of separation extraction,to extract the nutrient content in the livestock and poultry bones,such as Collagen protein,bone oil and mineral substance and so on.

(2) Advantages of ossein extraction tank system
• Short time extraction heating,high extraction efficiency;
• High pressure resistance,convenient feeding/discharging,high automatic level;
• All setting data(time/temperature)adjustable,flexible production arrangement;
• Integrated pneumatic valves group,advanced procedure,make sure clean thoroughly without sanitary dead angle;

(3) General bones ossein extraction tank design data
(take 12000L extraction tank as example)
• Volume:12000L ;
• Working pressure:inside working pressure 0.3Mpa,jacket working pressure 0.4Mpa ;
• Working temperature:134ºC ;
• Inside Material:meat;bones;water;steam;Jacket ;
• Main structure:Vertical;triple layer with insulation;top and bottom conical cover;tank body incline type;smoothly rotation;accurate location;random angle stop;stainless steel protection device at the rotary part ;

(B) High-efficiency Concentrating System

(1)Application Scope

This system is applicable in concentrating of all kinds of bone extracts solution.According to the content and physico-chemical property of bone extracts solution.We adopt the technology of membrane filtration or MVR to achieve the separating and concentrating the bones extract,and produce the bone products with high additional value.

(2)Performance Characteristics

• Stable working;energy-saving;low steam consumption;
• High concentration factor;short concentration time;
• Workable for heat sensitive material;
• High heat transfer coefficient,preventing the "Drywall" phenomenon;

(C) Maillard Compound Reaction Tank System

(1) Operating Principles

Firstly turn on the stirrer motor and reducer,under the drive of stirring shaft rotary,the scrapper stirrer;propeller,frame stirrer will all start rotary.

The Polystyrene plate connected with spring installed on the scrapper stirrer sweeps the material stick on the inner tank wall,between the level beam of frame stirrer and the shaft has 45 degrees angle,which will form pushing force.

Input solid material after the stirrer starting,otherwisethe solid material may deposit to the dead angle under the stirrer supporting bearing,the bottom sectorial scrapper can blend the material to dissolve it evenly.Afterwards turn on the steam,the steam heats the product inside tank through the jacket baffle plate and jacket covers,the condensate water is discharged through the condensate outlet.Observe the temperature of the probe,adjust the stirrer speed and direction,Turn off the steam after the reaction finisshed,open the bottom valves to discharge.After discharging,turn on the CIP cleaning ball to clean the tank inside surface,all reaction procedures finish.

(2) Characteristics

• Continuously feeding,auto discharging,high reaction efficiency;
• Compound stirring system,easy to clean,product not easy to get coked;
• Aroma recycle device can collect the aroma produced during the reaction process;

Product Specifications

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.